SPLIT OIL-RESERVOIR TYPE

JRAB Split Oil-Reservoir Hydro-Pneumatic Cylinder

An extended model of the JRAA horizontal platform. The oil reservoir is separated from the cylinder body and mounted vertically, while the force-output section connects via a high-pressure oil hose — enabling any-angle installation for space-constrained equipment.

✓ ISO 9001:2015 Certified ✓ 2-Year Warranty ✓ Any-Angle Mounting
4–7 Air Pressure kg/cm²
Any Mounting Angle
VG46/68 Hydraulic Oil
0–60 Temperature °C

Why Split Oil-Reservoir?

The JRAB separates the oil reservoir from the booster cylinder body. The reservoir mounts vertically; the force-output section connects via a high-pressure oil hose and can be installed at any angle — solving layout challenges in compact equipment.

⚙

Split-Type Structure

The oil reservoir is separated from the cylinder body and installed vertically, decoupling reservoir position from force-output direction.

⚙

Any-Angle Mounting

The force-output section supports horizontal, vertical, inverted, or any-angle installation — ideal for equipment requiring flexible force direction.

🔗

Oil Hose Connection

The force-output section and reservoir are connected by a high-pressure oil hose, solving installation layout challenges in compact spaces.

⚡

Pre-Press Family

Belongs to the pre-press booster cylinder family, with both pre-press stroke and pressure stroke for two-stage force output.

⏱

Moderate Frequency

Suited for applications where operating frequency is not extremely high but mounting angle and space constraints are demanding.

⚙

Customizable

Customizable for special mounting methods or non-standard application requirements.

Structural Concept

The oil reservoir is separated from the booster cylinder body and installed vertically. The force-output section is connected to the reservoir through a high-pressure oil hose and can be mounted horizontally, vertically, inverted, or at other angles as required on site.

Oil Reservoir (Vertical Mount) Max Min High-Pressure Oil Hose Force-Output Section (Any-Angle Mount) 0° 90° 180° 270° A B Air 4-7 bar
1

Reservoir — Vertical Only

The oil reservoir must be installed vertically to maintain proper oil condition and stable operation.

2

Force Section — Any Angle

The force-output section can be mounted horizontally, vertically, inverted, or at any angle the application requires.

3

Hose — Flexible Bridge

The high-pressure oil hose connects the two sections. Hose length, bending radius, and secure fixing must be considered during layout.

Operating Conditions

Pneumatic & Fluid

Power source 4-7 kg/cm² clean compressed air
Reference air pressure 6 kg/cm²
Working temperature 0-60°C
Hydraulic oil ISO VG46 or ISO VG68 anti-wear hydraulic oil
Recommended air supply An air reservoir is recommended between the booster cylinder and the air preparation unit to ensure stable air supply

Structural

Structure TypeSplit / separate oil-reservoir
Reservoir MountingVertical (mandatory)
Force-Output MountingAny angle (horizontal, vertical, inverted)
ConnectionHigh-pressure oil hose
Actuation TypeDouble-acting (pre-press + boost)
FamilyPre-press booster cylinder

Note: The current materials do not provide a complete JRAB dimension table or theoretical output force table. Contact our engineering team for model-specific dimensions and force data.

Pneumatic Circuit Diagram

The JRAB uses two valves (DT1/DT2) to control four air ports (A/B/C/D). DT1 controls the pre-press cylinder; DT2 controls the booster section. An air preparation unit (E) treats the supply air.

A
Pre-press Return Port
Air retracts the pre-press piston to home
B
Pre-press Downstroke Port
Air drives the pre-press piston forward
C
Pressure Return Port
Resets the booster piston
D
Pressure Downstroke Port
Activates the booster for high-force output
E
Air Preparation Unit
Filter, regulator, lubricator (three-piece set)
DT1
Pre-press Solenoid Valve
Controls pre-press extend / return
DT2
Pressure Pneumatic Pilot Valve
Controls boost on / off

Operation Sequence (4-Step Cycle)

The JRAB runs a standard pre-press four-step cycle. Ports A/B control the pre-press piston; ports C/D control the booster piston. The split reservoir design does not change the cycle logic.

1

Return / Home

Ports A and C are supplied with air. The booster cylinder stays in the return position — pre-press piston up, booster piston retracted.

A↑ C↑
2

Pre-press Approach

Port B is supplied, port A exhausts. Compressed air acts on the reservoir oil surface, driving the pre-press piston until the tooling contacts the workpiece.

B↑ A↓
3

Boost Forming

Port B holds; port D is supplied, port C exhausts. The booster piston compresses the hydraulic oil, maintaining high force for forming the product.

B– D↑ C↓
4

Return & Reset

Port C is supplied, port D exhausts. After the booster returns, port A is supplied and port B exhausts. The pre-press piston returns; oil flows back to the reservoir. Cycle complete.

C↑ D↓ A↑ B↓

Mounting Flexibility

The JRAB's defining advantage: the force-output section installs at any angle, while the oil reservoir mounts vertically nearby. The high-pressure oil hose bridges the two, giving you freedom to place each component where the machine layout demands.

Vertical (Rod-Down)

Force-output section mounted rod-down, with the reservoir installed vertically alongside. Classic top-down pressing configuration.

Vertical

Horizontal (Rod-Forward)

Force-output section mounted horizontally for side-press applications. Reservoir stands vertically nearby, connected by oil hose.

Horizontal

Inverted (Rod-Up)

Force-output section mounted rod-up for bottom-up pressing or lifting. The reservoir still mounts vertically, connected via hose.

Inverted
θ

Any Angle (Custom)

Force-output section at any custom angle for specialized equipment. Specify your mounting requirements before ordering for tailored production.

Custom
⚠ Reservoir must be vertical. The oil reservoir must always be installed vertically to maintain proper oil condition and stable operation.
🔗 Hose considerations. When laying out the oil hose, consider hose length, bending radius, and secure fixing to avoid kinks or stress.
⚙ Special mounting. For non-standard installation methods, specify requirements before ordering so the product can be manufactured accordingly.

Build Your Model Number

The JRAB model code has five segments: JRAB - oil cylinder bore - total stroke - pressure stroke - output tonnage. Configure below to see your model code update in real time.

JRAB-80-100-10-5T
JRAB Series - 80 ∅80mm bore - 100 100mm total stroke - 10 10mm pressure stroke - 5T 5 tons output

Configuration Summary

SeriesJRAB Split Oil-Reservoir
Bore∅80 mm
Total Stroke100 mm
Pressure Stroke10 mm
Output Tonnage5 Tons
MountingVertical (rod-down)
Model CodeJRAB-80-100-10-5T
Note: The JRAB shares the pre-press booster cylinder family force range (1–40T). Specific dimension tables and theoretical output force data are not included in the current catalog — contact our engineering team for model-specific dimensions, force curves, and CAD drawings.

Selection Guide

When selecting a JRAB model, consider these seven key parameters. Our engineering team will help you match the right configuration to your application.

1

Oil Cylinder Bore

Required bore diameter (mm) based on force and speed requirements.

2

Total Stroke

Required total stroke (mm) to reach the workpiece from home position.

3

Pressure Stroke

Required high-force pressure stroke (mm) for the forming / pressing operation.

4

Output Tonnage

Required boosted output force (tons) at the reference air pressure of 6 kg/cm².

5

Operating Frequency

Required cycle frequency (cycles/min). JRAB is suited for moderate-frequency applications.

6

Return / Lifting Force

Required return force or lifting force (kgf) to retract the piston and tooling weight.

7

Mounting Angle & Space

Mounting angle, oil reservoir position, and available installation space — the critical parameters for JRAB's split-type layout. Specify the force-output direction and reservoir placement constraints.

Applications

The JRAB is ideal for non-standard automation equipment with limited installation space or flexible force-direction requirements. Below are typical processes and industries served.

Typical Processes

⚙Precision Assembly
⚙Profile Butt Welding
⚙Die Extrusion Forming
⚙Press Forming
⚙Flattening & Straightening
⚙Riveting & Forging Press
⚙Sheet Metal Shaping
⚙Profile Bending
⚙Die Punching
⚙Steel Blanking & Cutting
⚙Riveted Joining
⚙Metal Stamping
⚙Embossing & Marking
⚙Deburring

Industries & Equipment

Injection Molding Clamping
Blow Molding Clamping
Bag-Making Machinery
Electroacoustic Equipment
Hot Stamping Machinery
Riveting Equipment
High-Frequency Machinery
Non-Standard Automation
Lithium Battery Equipment
Shoe-Making (Heel-Nailing)
Bearing Machinery
Low-Pressure Glue Injection
Metallurgical Machinery
Paper Cup Machinery
Garment Machinery

Maintenance Notes

Proper maintenance ensures stable output force and long service life. Pay special attention to oil level and air quality in the split-reservoir design.

💧

Use Correct Hydraulic Oil

Use ISO VG46 or ISO VG68 anti-wear hydraulic oil only. Do not replace hydraulic oil with other media — incorrect fluid will damage seals and reduce boost performance.

⚙

Monitor Oil Level

Check the reservoir oil level regularly. Oil below the lower limit may cause insufficient pressure or stroke. The split reservoir design makes the oil level easily visible.

⚠

Do Not Overfill

Do not fill oil above the upper limit. Excessive oil level may cause hydraulic oil overflow or discharge during operation. Maintain oil between the min and max marks.

✨

Clean & Stable Air Supply

For more stable output force, ensure clean and stable compressed air. An air reservoir between the booster cylinder and the air preparation unit is recommended to buffer pressure fluctuations.

Resources & Downloads

📄

JRAB Product Catalog (PDF)

Complete specifications, model selection guide, ordering information

Request
📝

Operation & Maintenance Manual

Installation, oil filling, hose routing, maintenance intervals

Request
🛠

CAD Drawings (DWG / STEP)

2D/3D models for your specific bore, stroke, and mounting configuration

Request
⚙

Pneumatic Circuit Diagram

Air circuit schematic with port definitions and valve specifications

Request

Ready to Configure Your JRAB?

Send us your required tonnage, stroke, mounting angle, and available installation space. Our engineering team will reply with a quotation and dimension sheet within 24 hours.